Bar Rail Molding 101

At Hardwoods Incorporated we’ve been making our bar rail moldings and matching radius bar rail corners to the same design specifications for over 40 years. Our double notch bar rail system accepts (2) layers of ¾” bar top material sandwiched one on top of another for a solid 1-1/2” thick bar top providing stability and strength. (As shown) All of our Chicago style bar rail moldings BR475, BR550, BR650, BR475-3CM and BR475-S lay at a perfect comfortable angle displaying their 3 dimensional qualities ideal for use on home bars, commercial bars and pub rails.

Bar Diagrambr-475s-profile-to-scale

 

 

When choosing a bar rail molding it is important to consider the bar top overhang of 8-1/2” to 10” which is required to accommodate bar stools and people of all sizes to sit comfortably at the bar. Bar rails with a single notch are designed to be installed on a layer of ¾”plywood or lumber making for a very thin bar top especially at the 10” overhang. Bar rail moldings that require “air space” or “filler parts” between layers of bar top material for installation entail a lot of extra work and material. Bar rail moldings that are pre-finished can be problematic as well especially when attempting miter cuts and the unavoidable cleanup of excess glue and sanding of the miter joints.

Bar Top, Drip Edge, Bar Rail & More
When using a solid slab of any thickness for your bar top our bar rail moldings are easily adaptable by either routering a notch in the slab or installing a mini sub top as shown below.

Bar PartsBar Building Parts

 

 

When Installing and finishing our bar rail moldings be sure to visit our bar building resources page where you will find our bar rail installation video, our step by step bar rail finishing guide and other helpful hints on building your home or commercial bar yourself.

Thank you for considering Hardwoods Incorporated.

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Posted in: Bar Rail Installation, Bar Rails, Chicago Bar Rails

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Hi Paul,

Thank you for your excellent product. You did everything you said you would do. My bar rail came in on time and it was packed so well. There was no blemishes on the rail. After cutting the 90 degree the length you sent me was so perfect that I had 4 inches left over. No waste. After installing the rail I sanded it as per your instructions on the printed paper. After that I followed the instructions for staining and it came out beautiful. After the stain was dry I sprayed polyurethane and wet sanded each coat. After 4 coats it was like glass. The feel of that rail was perfect and beautiful. The bar rail is 14 feet long and seriously you have to look for the cut and bisquet jointed seam. I wish I could send you the step by step pictures to prove your product of quality wood is that awesome. I have had so many people commenting on that bar rail. You have to see it and feel it. WOW.

Thank you for your services.

Chuck C. – Waterman, Illinois

06/12/2020

BR550 Chicago Bar Rail Molding

Hi Paul,

Very satisfied with your products.

Adam M. – Mechanicville, New York

06/08/2020

Bar Top Kit with BR158 Bar Rail Molding