Bar Rail Molding 101

At Hardwoods Incorporated we’ve been making our bar rail moldings and matching radius bar rail corners to the same design specifications for over 40 years. Our double notch bar rail system accepts (2) layers of ¾” bar top material sandwiched one on top of another for a solid 1-1/2” thick bar top providing stability and strength. (As shown) All of our Chicago style bar rail moldings BR475, BR550, BR650, BR475-3CM and BR475-S lay at a perfect comfortable angle displaying their 3 dimensional qualities ideal for use on home bars, commercial bars and pub rails.

Bar Diagrambr-475s-profile-to-scale

 

 

When choosing a bar rail molding it is important to consider the bar top overhang of 8-1/2” to 10” which is required to accommodate bar stools and people of all sizes to sit comfortably at the bar. Bar rails with a single notch are designed to be installed on a layer of ¾”plywood or lumber making for a very thin bar top especially at the 10” overhang. Bar rail moldings that require “air space” or “filler parts” between layers of bar top material for installation entail a lot of extra work and material. Bar rail moldings that are pre-finished can be problematic as well especially when attempting miter cuts and the unavoidable cleanup of excess glue and sanding of the miter joints.

Bar Top, Drip Edge, Bar Rail & More
When using a solid slab of any thickness for your bar top our bar rail moldings are easily adaptable by either routering a notch in the slab or installing a mini sub top as shown below.

Bar PartsBar Building Parts

 

 

When Installing and finishing our bar rail moldings be sure to visit our bar building resources page where you will find our bar rail installation video, our step by step bar rail finishing guide and other helpful hints on building your home or commercial bar yourself.

Thank you for considering Hardwoods Incorporated.

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Posted in: Bar Rail Installation, Bar Rails, Chicago Bar Rails

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I purchased the 10’ and 2’ Red Oak BR 475 Bar Rail. Couldn’t have been more pleased with the product. The biscuit joints and cuts were done perfectly. Would definitely use this company again.

Kevin K. – Eau Claire, Wisconsin

01/14/2021

BR475 Red Oak Bar Rail Molding

I purchased 2 – 7ft sections and 1 – 4ft section of maple BR475. The rails were well packaged and protected. The quality of the rails was excellent; no tear outs, smooth and well machined. I am still finishing out the room but can’t wait to install these rails on the bar. The finished bar will be walnut raised panels with maple trim, The maple rails will be the perfect final touch.

Russ A. – Rockwood, Michigan

01/11/2021

BR475 Maple Bar Rail Molding